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NEMA GPO3

Product Definition:

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NEMA Grade GPO-3 is a thermoset fiberglass reinforced polyester material that is widely used in electrical and mechanical applications. The acronym "NEMA" stands for National Electrical Manufacturers Association, which sets standards for electrical equipment and materials in the United States.

GPO-3 has excellent electrical insulation properties and is resistant to moisture, heat, and chemicals. It is commonly used for electrical insulation in switchgear, transformers, and bus bar supports. It is also used as a structural material in electrical enclosures, power distribution systems, and other applications that require high strength and durability.

The material is available in sheet, rod, and tube form and can be machined, drilled, and fabricated to meet specific application requirements. It is typically colored in a bright red or white shade for easy identification and is known for its high mechanical strength, flame resistance, and low smoke generation.

Overall, NEMA Grade GPO-3 is a versatile material with a wide range of applications in the electrical and mechanical industries.

Advantages and applications

  • Excellent Voltage Resistance (electric strength ≥≥16KV/mm)
  • Excellent Water Resistance (Water absorption ≤≤ 0.2%)
  • Excellent Heat Resistance (Heat resistance above 155 °C) Excellent Heat Resistance (Class F)
  • Excellent thermal impact resistance (-273°C to +155°C) Excellent thermal impact resistance (Temp.Index: -273°C to +155°C)
  • Excellent mechanical process-ability & high degree of automation processing 
  • Excellent chemical resistance & radiation resistance
  • RoHS, Reach certified products

Applications

NEMA Grade GPO-3 is a popular material in the electrical and mechanical industries due to its excellent electrical insulation and mechanical properties. It is commonly used in the following applications:

  • Electrical insulation
  • Structural components
  • Automotive parts
  • Aerospace components
  • Railway components

Overall, NEMA Grade GPO-3 is a versatile material with a wide range of applications in the electrical and mechanical industries. Its high strength, electrical insulation properties, and resistance to heat and chemicals make it a popular choice for a variety of applications.

GPO-3 Engineering Properties

Key Characteristics Test Method Units Values
Matrix Polyester
Reinforcement Glass Matt
Specifications UPGM203 / 205
MIL-I-24768/6
Sizes (in mm) mm 1220 x 1020
Color Red, White
Specific Gravity ASTM D792 g/cc 1.8 -/+ 0.1
Tensile Strength Lw - ASTM D638 psi 40500
Cw - ASTM D638 psi 35000
Compressive Strength ASTM D695 psi 45500
Flexural Strength LW - ASTM D790 psi 49800
Shear Strength ASTM D732 psi 11000
Izod Impact Strength ASTM D256 ft-lb/in 8.5
Bonding Strength ASTM D229 lb 850
Rockwell Hardness ASTM D785 M Scale 100
Arc Resistance ASTM D495 Sec 190
Dielectric Strength ASTM D149 VPM 450
Breakdown Voltage ASTM D149 kV 45
Comparative Trackin ASTM D419 >600
Water Absorption ASTM D570 % 0.25
Relative Temp. UL-7468 c 155
Flame Resistance UL94 V-0
Thermal Class NEMA F

Typical Applications

  • Track Resistance
  • Terminal Boards and Tag Strips
  • Precision Machined Parts
  • Pipeline Insulation
  • Mechanical Applications
  • Insulating Handles
  • Insulating Bushes Spacers Sleeves
  • High Voltage Insulation
  • Electromagnetic Coil Insulation
  • Coil Formers
  • Busbar Supports

Engineering Properties

Key Characteristics Test Method Units - English (SI) Typical Values
Density
--
lb/in)3 (g/cc) 0.065 (1.8)
Shear Strength
(punch type, 0.062”)
ASTM D-732 ksi (MPa) 13.0 (90)
Flexural Modulus ASTM D-790 psi x 106 1.2
Tensile Modulus ASTM D-638 psi x 106 1.7
Thermal Conductivity Thermal Conductivity BTU in/( hr. ft2 0F) 1.9
Railway Rolling Stock
Fire Behavior NF F 16-101/102
STM-S-001 Index C Class F1/I1
Glow/Hot Wire Flammability IEC 60695-2-11 No Visible Flame after 30 sec at 960 oC
High Voltage Tracking Rate UL 746-A mm/min 0
High Voltage Arc Resistance UL 746-A Seconds 300+
Volume Resistivity ASTM D-257 Ω-cm 1013 - 1014

NEMA LI-1 GPO-3 Required Properties

Key Characteristics Test Method Units NEMA Required Typical Values
Breakdown Voltage (0.062”) Condition A ASTM D-229 kV 40.0 min 45.0
Condition D-48/50 15.0 min 25.0
Perpendicular Electric Strength (0.062”) in Oil S/T ASTM D-229 V/mil 300 min 550
Arc Resistance ASTM D-229 Sec 150 min 192
Flexural Strength1 (0.062”) Condition E-48/50 Length-Wise ASTM D-229 ksi (MPa) 18 min 23
Cross-Wise 20
IZOD Impact Strength Length-Wise ASTM D-229 ft-lb/in
notched
8.0 min 9.3
Cross-Wise 9.5
Tensile Strength2 ASTM D-229 ksi 8.0 min 9.0
Compressive Strength, Flat-Wise ASTM D-229 ksi 30.0 min 33.0
Bonding Strength (0.500”) Condition A ASTM D-229 LBs 850 min 9.3
Condition E-48/50 800 min 1,840
Moisture Absorption (0.125”) Condition D-24/23 UL 94 % 0.60 max 0.25
Flammability Rating UL 94 Class V-0 V-0
Tracking Resistance ASTM D-2303 min 300 min 1,000

IEC 60893-2 UPGM 203 Required Properties

Key Characteristics Test Method Units IEC Required Typical Values
Flexural Strength At Room Temp ISO 178 MPa 130 min 152
At 130oC 65 min 90
IZOD Impact Strength (Parallel to Laminations) ISO 180 kJ/m2 35 min 40
Perpendicular Electric Strength (902 C in Oil, 1.5mm) IEC 60243-1 kV/mm 12 min 19
Parallel Breakdown Voltage (Stepped, 900 C in Oil, 3mm) IEC 60243-1 kV 35 min 45
Insulation Resistance (After Water Immersion) IEC 60167 MΩ 5 x 102 min 103
Comparative Tracking Index (CTI) IEC 60112 V 500 600
Flammability Rating UL 94 Class V-0 V-0
Water Absorption (1.5mm) -- mg 43 20
Key Characteristics Test Method Units IEC Required Typical Values
Flexural Strength ISO 178 MPa 140 380
Charpy Impact Strength ISO 179 kJ/m2 25 40
Perpendicular Electric Strength (90oC in Oil, 1.5mm) IEC 60243-1 kV/mm 5.7 6.7
Parallel Breakdown Voltage (Stepped 90oC in Oil, 3mm) IEC 60243-1 kV 20 22
Insulation Resistance
(After Water Immersion)
-- MΩ 1 x 102 3.5 x 102
Moisture Absorption (3 mm) -- mg 153 max 130
Datasheet
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